Registration Number
0222U000970,
0120U102182
, R & D reports
Title
Development of disk connections between blanks in columns and energy-efficient regulations graphitization of electrodes in direct heating furnaces
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Head
Panov Evgen М., Доктор технічних наук
Registration Date
22-01-2022
Organization
National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute"
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The requirements for electric contact joints between workpieces in the core columns of Kastner furnaces are formulated. The choice of a material - graphite foam - for making electric contact gaskets is justified. Rational form and thickness of electric contact pads have been determined, the glue for their fixation between electrode blanks has been selected. A mold for forming electrocontact pads has been developed and prototypes of pads of different shapes, thickness and density have been made in order to check their suitability for forming Kastner furnace core under industrial conditions. Experimental dependences of specific electrical resistance (resistivity) of electric contact pads and contact resistance of "blank-pad" pair depending on pressure and temperature were obtained. Rational thickness and density of electric contact pads have been determined experimentally. Innovative high-tech core-core formation measures outside Kastner furnaces consisting of electrode billets and electrocontact joints between them have been developed. Mathematical and numerical models of the thermoelectric state of direct heating furnaces during graphitization of electrode billets are refined, which take into account the dependence of the resistivity of the connections and the contact thermoelectric resistance between the billets and spacers on the pressure and temperature. Using the developed Kastner furnace model for the numerical analysis of the physical fields of the graphitization process, the intensified regulations of graphitization of electrode billets in the columns connected by new electrocontact spacers are developed. Experimental testing of the developed technical solutions on the operating industrial equipment is carried out. The effectiveness of the proposed technical solutions to modernize the method of core formation and intensify the regulations of the electrical power supply of Castner furnaces is determined, which includes the reduction of specific electricity con
Product Description
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Vasyl'chenko Gennady Mykolajovych
Vytvytsʹkyy Victor Myronovych
Didenko Larysa Valentynivna
Leleka Serhii Volodymyrovych
Mikulenok Igor O.
Panov Yevhen Mykolayovych
Sidorov Dmytro E.
Solovey Vladyslav Volodymyrovych
Shcherbyna Valery Yuriyovych
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2022-03-09
